Decorative Foil Printing and Coating

-- Steady & Reliable Manufacturer --

Introduction

Decorative foil printing and coating covers the production of thin plastic or metallised film rolls — typically PVC, PET, PP, or aluminium-laminated substrates — that are printed with wood grain, stone, metal, or abstract patterns and coated with functional layers to create finished surface films used in furniture, flooring, and interior design applications.

Unlike paper-based decorative substrates, decorative foils are dimensionally stable, inherently moisture-resistant, and can be handled without impregnation — making them the preferred surface material for moisture-prone environments, profile-wrapping applications, and direct-lamination processes where paper's sensitivity to humidity would cause problems.

Zhejiang Meige's decorative foil printing and coating lines handle the full process from unprinted film roll to finished, coated decorative foil ready for furniture lamination or flooring production. Our lines integrate gravure printing, functional coating (primer, hard coat, anti-scratch), and inline calender or UV cure stations to produce a finished product in a single continuous pass.

Specification

Substrate Types	PVC film 0.05–0.30 mm; PET film 0.012–0.075 mm; PP film; metallised PET
Web Width	1,050 mm – 1,850 mm
Print Process	Rotogravure, 4–8 colors
Coating Stations	1–3 inline coating heads (gravure or reverse gravure)
Coating Types	Aqueous primer, UV hard coat, anti-scratch lacquer, anti-fingerprint coat, metallic effect coat
Print Speed	60 – 150 m/min
Register Accuracy	± 0.1 mm (ELS servo)
Film Tension Control	Closed-loop load-cell; film-appropriate low-tension range 15–120 N
Corona Treatment	Inline corona station; surface energy target 38–44 dynes/cm for water-based inks
Drying / Curing	Hot-air tunnel (aqueous) + UV lamp bank (UV cure); dual-system inline
Unwind / Rewind	Ø 800–1,200 mm; shaftless or shafted; auto-tension
Control System	Siemens PLC + HMI; recipe storage for film and coating combinations
Certification	CE, ISO 9001:2015; RoHS-compatible process

Application

PVC furniture foil (direct lamination) — printed and coated PVC foil for direct press-lamination onto MDF and particleboard furniture panels without impregnation or additional adhesive paper.
SPC flooring decorative film — printed PVC wear layer film for stone-plastic composite flooring, combining wood or stone print with UV hard-coat surface treatment.
Profile wrapping film — flexible printed PVC or PP film applied to window profiles, door frames, skirting boards, and furniture edges by hot-melt profile wrapping machines.
Metallised decorative foil — printing wood grain and abstract patterns on metallised PET carrier film for high-gloss furniture fronts and decorative inserts.
Self-adhesive decorative film — printing and coating of self-adhesive vinyl film for removable wall covering, furniture refacing, and architectural surface decoration applications.
Heat transfer decorative foil — printing release-coated carrier film with wood grain or pattern for heat transfer lamination onto furniture and flooring substrates.

Advantages

Print and coat in one pass — integrated printing and coating on a single line eliminates intermediate reel storage, re-threading, and the risk of surface damage between separate print and coat operations.
Corona treatment for reliable ink adhesion — inline corona station raises PVC and PP film surface energy to 38–44 dynes/cm immediately before the first print unit, ensuring consistent water-based ink adhesion on inherently low-surface-energy film substrates.
UV hard coat in-line capability — UV-curable hard coat applied and cured within the same line pass eliminates a separate hard-coat operation; finished foil exits the line with full surface hardness immediately.
Moisture-insensitive substrate — film-based decorative foils do not absorb humidity, eliminating the dimensional instability, edge-curl, and blocking issues that affect paper in high-humidity lamination environments.
Recyclable substrate options — PP and PET film options provide recyclability at end of product life, meeting the sustainability requirements of furniture brands committed to circular economy standards.

Payment & Shipping

Payment Terms: 30% T/T deposit; 70% T/T before B/L. L/C at sight for orders ≥ USD 150,000.
Lead Time: 100–130 days depending on number of print and coating stations.
Packaging: UV lamp arrays and corona units individually packed; film tension control assemblies foam-cushioned; main frame VCI-wrapped.
Shipping: FOB Ningbo / Shanghai. CIF available. Air freight for urgent spare parts.
Commissioning: FAT at factory. 2 engineers on-site 14–21 days; corona calibration, UV cure energy setting, and trial run with customer's film and coating chemistry included.
Warranty: 12 months from commissioning or 18 months from shipment.

Q: What is the difference between decorative foil and decorative paper for furniture surfaces?
A: Decorative paper is cellulose-based and typically requires resin impregnation or an overlay film to achieve durability; it is moisture-sensitive and dimensionally variable with humidity. Decorative foil is a plastic film that is inherently moisture-resistant, dimensionally stable, and can be applied directly to furniture panels without impregnation. Foil is preferred for kitchens, bathrooms, and outdoor furniture; paper is preferred for interior furniture where cost is a priority and the impregnation infrastructure is already in place.

Q: Does PVC foil printing require special inks compared to paper printing?
A: Yes. PVC film has low surface energy and requires either corona pre-treatment or the use of adhesion-promoting ink binders to achieve acceptable ink bonding. Water-based gravure inks formulated for PVC contain polyurethane or modified acrylic binders that bond chemically to the corona-activated film surface. Standard paper gravure inks will not adhere reliably to PVC without corona treatment and compatible ink chemistry.

Q: What UV hard coat thickness is needed for furniture foil applications?
A: For furniture foil used in typical interior environments (offices, bedrooms, living rooms), a UV hard coat dry film thickness of 5–8 µm provides adequate scratch and abrasion resistance. Kitchen cabinet applications with higher daily contact require 8–12 µm. The Taber abrasion test (ASTM D4060) is the standard method for qualifying hard coat performance; we calibrate UV cure energy and coat weight to meet the customer's abrasion specification during commissioning.

Q: Can the line print and coat metallised PET film for high-gloss furniture fronts?
A: Yes, with appropriate corona treatment and adhesion-promoter primer in the first coating station. Metallised PET requires more careful corona dosing than standard PET to avoid damaging the vacuum-deposited aluminium layer while achieving adequate surface energy. We calibrate the corona station specifically for metallised PET during commissioning trials.

since 1999

Zhejiang Meige Machinery Co., Ltd.

Zhejiang Meige Machinery Co., Ltd., founded in 1999 and located in Lin'an District. Hangzhou City, Zhejiang Province, is a national high-tech enterprise specializing in the research and development of intelligent and automated series gravure printing machines and the production and sales of prepress and post-press supporting equipment. After more than 20 years of development and technology accumulation, a variety of series of products have been formed. As China Decorative Foil Printing and Coating Manufacturers and Decorative Foil Printing and Coating Factory, the main products are drum decorative paper intaglio printing machine series, PVC, PP decorative film intaglio printing machine series, PVC film multi-layer non adhesive composite embossing production line, textile transfer printing paper (film) intaglio printing machine series, etc, lt is widely used in Engineered wood decorative materials, ubiquitous household industry, and textile transfer printing industry. Megger Machinery has a market share of about 60% in domestic Engineered wood decorative paper printing presses; The market share of PVC and Pp decorative film printing composite production lines is about 50%, The textile transfer printing paper (film) equipment is leading domestically, and the products have been exported to international markets such as Europe. America, the Middle East, and Southeast Asia.
The company currently has a large number of professional and technical research teams, including doctors, experts, professors, senior engineers, and school enter-prise cooperation. The company leads the development of the enterprise through technological innovation, continuously improving and leading the launch of high-performance high-speed automation, intelligence, and digital control printing machine products, as well as research on high-quality development projects for traditional industrial digitization. At the same time, the company has a complete product quality system and ERP information network material control management system, as well as a complete after-sales service system.
The company has passed the "Quality, Environment, and Occupational Health Management System Certification". Obtained more honorary titles such as the world's home furnishing award "Lingju Award", "National High Tech Enterprise", "Provincial High tech Enterprise Research and Development Center", "Provincial Science and Technology Enterprise", "Zhejiang Provincial Industrial Design Center", "Hangzhou Patent Demonstration Enterprise", "Zhejiang Provincial Specialized, Precision and New Center Enterprise", "Top 100 Chinese Home Furnishing Brands with Com-prehensive Strength", "Zhejiang Manufacturing Quality Product Logo", and so on, At the same time, it has also won three "high-tech new products in Zhejiang Province"two "the set of major technical equipment manufacturing industry in China" and more than 100 List of Chinese inventions patents, Chinese utility model patents, and Chinese design.ln addition, it has also won many provincial and municipal science and technology innovation awards and China's forestry industry Engineeredwood industry science and technology innovation awards. The company is a member of the National Printing Machinery Standardization Technical Committee and is responsible for formulating three national standards for energy efficiency evaluation of drum decorative paper, transfer printing paper gravure printing machines. printing machinery ink drying and curing devices, eight national industry standards. and two local standards for Zhejiang manufacturing as the main drafting unit.

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