Wallpaper and Decorative Paper Hybrid Press

-- Steady & Reliable Manufacturer --

Introduction

A wallpaper and decorative paper hybrid press is a multi-purpose gravure line configured to produce both residential and commercial wallcovering and furniture/flooring decorative paper from a single press platform. The business case for a hybrid press is straightforward: wallpaper and decorative paper share the same gravure printing process, similar water-based ink chemistry, and overlapping paper substrate specifications, but serve distinct seasonal demand patterns and market cycles that complement each other for press utilisation.

The technical challenge of a true hybrid press is handling the differing substrate requirements: wallpaper is typically printed on heavier, often textured substrates (non-woven, vinyl-coated, or heavyweight paper at 100–200 g/m²) with higher moisture tolerance and longer repeat lengths, while decorative panel paper is usually lighter (60–100 g/m²), more dimensionally sensitive, and printed with shorter repeats requiring tighter register. A press that truly handles both must offer a wide tension range, flexible repeat capability, and fast-change drying zone configuration.

Zhejiang Meige's hybrid press platform achieves genuine flexibility by using ELS servo drive — which handles the wide speed and tension range both substrate types require — combined with exchangeable ink pan and doctor blade assemblies sized for both applications, and a drying system with individually controllable zones that can be reconfigured for each substrate type via recipe.

Specification

Print Process	Rotogravure (primary); optional inline flexo unit for spot or ground coat
Web Width	1,050 mm / 1,280 mm / 1,600 mm
Color Stations	6 / 8 / 10
Print Speed	40 – 180 m/min
Register Accuracy	± 0.1 mm (ELS servo)
Substrate Range	Decorative paper 60–120 g/m²; wallpaper 80–220 g/m²; non-woven 60–180 g/m²; vinyl-coated paper
Cylinder Repeat Range	300 – 1,000 mm (covers both short-repeat décor and long-repeat wallpaper)
Ink System	Water-based gravure; exchangeable ink pans for wallpaper vs décor ink viscosity ranges
Drying System	Multi-zone; individually switchable zones for wallpaper (high moisture load) vs décor paper (lower moisture, precision residual)
Tension Range	15 – 300 N (full range covers lightweight décor tissue to heavy non-woven wallpaper)
Unwind / Rewind	Ø 1,200 mm; auto-tension; motorised lateral guide
Control System	Siemens PLC + HMI; ≥ 500 recipe storage for both product types
Certification	CE, ISO 9001:2015

Application

Residential wallpaper production — wood grain, stone, botanical, and geometric pattern wallpapers on paper, non-woven, and vinyl-coated substrates for retail interior decoration markets.
Commercial wallcovering — heavy-duty non-woven and vinyl wallcovering for hospitality, healthcare, and office environments requiring Type II abrasion ratings.
Furniture décor paper — wood grain and solid colour overlay papers for particleboard and MDF furniture, produced on the same press between wallpaper campaigns.
Flooring décor paper — laminate and LPL flooring overlay papers sharing print infrastructure with the wallpaper product line.
Border and coordinating panels — shorter-run wallpaper borders and coordinating fabric-effect panels requiring the pattern flexibility of a recipe-driven press.
Architectural surface film — PVC and non-woven decorator films for retail display and temporary interior surfaces sharing production time with paper-based products.

Advantages

Press utilisation across two market cycles — wallpaper demand peaks in spring/autumn decorating seasons while furniture décor paper follows construction and furniture manufacturing cycles; a hybrid press smooths utilisation curves across the year, improving return on capital investment.
Wide cylinder repeat range — 300–1,000 mm cylinder circumference covers both short-repeat furniture décor patterns and the longer architectural repeat lengths typical of residential wallpaper designs, without hardware limitation on either end.
Non-woven substrate capability — the tension system's low-end range (15 N minimum) and roller nip pressure settings accommodate dimensionally sensitive non-woven wallpaper substrates that would tear or deform on presses designed only for paper.
Recipe-driven substrate changeover — switching from wallpaper to decorative paper production involves a recipe recall rather than a mechanical reconfiguration; tension, drying, speed, and register parameters are stored separately for each substrate type and recalled in under 2 minutes.
Single inventory for shared consumables — both product types use water-based gravure inks with compatible chemistry, enabling shared ink inventory management and reducing the complexity of raw material procurement.

Payment & Shipping

Payment Terms: 30% T/T deposit; 70% T/T before B/L. L/C at sight for orders ≥ USD 150,000.
Lead Time: 100–130 days depending on colour station count and optional inline flexo unit.
Packaging: All components VCI-protected in ISPM-15 export wooden crates; exchangeable ink pan sets individually crated.
Shipping: FOB Ningbo / Shanghai. CIF, DAP available.
Commissioning: FAT covers both substrate types — trial run on wallpaper substrate and decorative paper substrate with quality sign-off on both. 2 engineers on-site 18–25 days.
Warranty: 12 months from commissioning or 18 months from shipment.

Q: How long does it take to change from wallpaper production to decorative paper production?
A: A full substrate changeover — including ink pan exchange, tension profile switch, drying zone reconfiguration, and cylinder change — takes approximately 2–3 hours on a well-organised press crew. If the ink colour family is shared between the two product types (e.g., wood grain wallpaper and wood grain furniture paper), ink system wash-up is minimal and changeover time reduces to 60–90 minutes.

Q: Can the press handle Type II commercial vinyl wallcovering as well as standard residential wallpaper?
A: Yes. Type II vinyl wallcovering on non-woven or paper backing is printed on our hybrid press with vinyl-compatible gravure inks (typically solvent or high-solids water-based). The non-woven backing requires low-nip-pressure impression rollers and gentle web guiding to avoid substrate deformation. These settings are stored as a dedicated recipe for vinyl wallcovering production.

Q: Is the print quality for furniture décor paper compromised by having a press also set up for wallpaper production?
A: No. The press hardware is identical to a dedicated decorative paper press; the hybrid capability comes from the software recipe flexibility and the mechanical adjustment range, not from any quality compromise in the print units themselves. A furniture paper job run on the hybrid press in full decorative paper recipe mode produces identical quality to the same job run on a dedicated press.

Q: What is the business minimum production volume to justify a hybrid press versus two dedicated presses?
A: A hybrid press is economically justified when neither the wallpaper volume nor the decorative paper volume alone is sufficient to keep a dedicated press above 65–70% utilisation, but the combined volume of both product types keeps the hybrid press above 75% utilisation. For most regional producers serving both wallpaper and furniture markets, this crossover typically occurs at combined annual volumes of 15–25 million m².

since 1999

Zhejiang Meige Machinery Co., Ltd.

Zhejiang Meige Machinery Co., Ltd., founded in 1999 and located in Lin'an District. Hangzhou City, Zhejiang Province, is a national high-tech enterprise specializing in the research and development of intelligent and automated series gravure printing machines and the production and sales of prepress and post-press supporting equipment. After more than 20 years of development and technology accumulation, a variety of series of products have been formed. As China Wallpaper and Decorative Paper Hybrid Press Manufacturers and Wallpaper and Decorative Paper Hybrid Press Factory, the main products are drum decorative paper intaglio printing machine series, PVC, PP decorative film intaglio printing machine series, PVC film multi-layer non adhesive composite embossing production line, textile transfer printing paper (film) intaglio printing machine series, etc, lt is widely used in Engineered wood decorative materials, ubiquitous household industry, and textile transfer printing industry. Megger Machinery has a market share of about 60% in domestic Engineered wood decorative paper printing presses; The market share of PVC and Pp decorative film printing composite production lines is about 50%, The textile transfer printing paper (film) equipment is leading domestically, and the products have been exported to international markets such as Europe. America, the Middle East, and Southeast Asia.
The company currently has a large number of professional and technical research teams, including doctors, experts, professors, senior engineers, and school enter-prise cooperation. The company leads the development of the enterprise through technological innovation, continuously improving and leading the launch of high-performance high-speed automation, intelligence, and digital control printing machine products, as well as research on high-quality development projects for traditional industrial digitization. At the same time, the company has a complete product quality system and ERP information network material control management system, as well as a complete after-sales service system.
The company has passed the "Quality, Environment, and Occupational Health Management System Certification". Obtained more honorary titles such as the world's home furnishing award "Lingju Award", "National High Tech Enterprise", "Provincial High tech Enterprise Research and Development Center", "Provincial Science and Technology Enterprise", "Zhejiang Provincial Industrial Design Center", "Hangzhou Patent Demonstration Enterprise", "Zhejiang Provincial Specialized, Precision and New Center Enterprise", "Top 100 Chinese Home Furnishing Brands with Com-prehensive Strength", "Zhejiang Manufacturing Quality Product Logo", and so on, At the same time, it has also won three "high-tech new products in Zhejiang Province"two "the set of major technical equipment manufacturing industry in China" and more than 100 List of Chinese inventions patents, Chinese utility model patents, and Chinese design.ln addition, it has also won many provincial and municipal science and technology innovation awards and China's forestry industry Engineeredwood industry science and technology innovation awards. The company is a member of the National Printing Machinery Standardization Technical Committee and is responsible for formulating three national standards for energy efficiency evaluation of drum decorative paper, transfer printing paper gravure printing machines. printing machinery ink drying and curing devices, eight national industry standards. and two local standards for Zhejiang manufacturing as the main drafting unit.

Web Menu

Product Search

Language

Exit Menu